Publication Date

2016

Document Type

Dissertation/Thesis

First Advisor

Sciammarella, F. M. (Federico M.)

Degree Name

M.S. (Master of Science)

Legacy Department

Department of Mechanical Engineering

LCSH

Infrared radiation--Industrial applications; Thermography; Stainless steel--Thermal properties; Solid-state lasers--Industrial applications

Abstract

Temperature evolution of metallic materials during the additive manufacturing process has direct influence in determining the materials microstructure and resultant characteristics. Through the power of Infrared (IR) thermography it is now possible to monitor thermal trends in a build structure, giving the power to adjust building parameters in real time. The IR camera views radiation in the IR wavelengths and determines temperature of an object by the amount of radiation emitted from the object in those wavelengths. Determining the amount of radiation emitted from the material, known as a materials emissivity, can be difficult in that emissivity is affected by both temperature and surface finish. It has been shown that the use of a micro-blackbody cavity can be used as an accurate reference temperature when the sample is held at thermal equilibrium. A micro-blackbody cavity was created in a sample of 316L Stainless Steel after being fabricated during using the Laser Engineered Net Shaping (LENS) process. Holding the sample at thermal equilibrium and using the micro-blackbody cavity as a reference and thermocouple as a second reference emissivity values were able to be obtained. IR thermography was also used to observe the manufacturing of these samples. When observing the IR thermography, patterns in the thermal history of the build were shown to be present as well as distinct cooling rates of the material. This information can be used to find true temperatures of 316L Stainless Steel during the LENS process for better control of desired material properties as well as future work in determining complete energy balance.

Comments

Advisors: Federico Sciammarella.||Committee members: Iman Salehinia; John Shelton.||Includes bibliographical references.||Includes illustrations.

Extent

iv, 37 pages

Language

eng

Publisher

Northern Illinois University

Rights Statement

In Copyright

Rights Statement 2

NIU theses are protected by copyright. They may be viewed from Huskie Commons for any purpose, but reproduction or distribution in any format is prohibited without the written permission of the authors.

Media Type

Text

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